Siemens Lean Expert Manufacturing/Industrial Engineer in Sacramento, California

Lean Expert Manufacturing/Industrial Engineer

Locations:Sacramento, California

Job Family: Manufacturing


English (US)

Job Description

Division: Mobility

Business Unit: Urban Transport

Requisition Number: 208745

Primary Location: United States-California-Sacramento

Assignment Category: Full-time regular

Experience Level: Senior level

Education Required Level: High School Diploma / (GED)

Travel Required: 5%

Division Description:

Mobility goes digital. Getting quickly and efficiently from A to B is a given these days. But passengers expect more – and municipalities, transport operators and industry have to meet these needs.

The Mobility Division of Siemens AG is the global market leader for mobility solutions that enable the efficient, safe and ecofriendly transport of people and goods – and help improve the quality of everyday life for millions of people around the globe. Our range of offerings includes rail vehicles, rail automation, road traffic management systems and rail electrification. Our data-driven services offer customers unrivaled value-added in the rail sector. Our intelligent mobility solutions increase the availability of infrastructure, optimize throughput and create a new quality of passenger experience. We call this Ingenuity for Life.

Committed to the safe and reliable transportation of people and goods by rail and road, Siemens Mobility designs and manufactures across the entire spectrum of rolling stock, including commuter and regional passenger trains, light rail and streetcars, metros, locomotives, passenger coaches, and high-speed trainsets. In the U.S., Siemens is providing rail vehicles, locomotives, components and systems to more than 25 agencies in cities such as D.C., New York, Boston, Sacramento, San Diego, and St. Louis.

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Job Description:

As part of Siemens Infrastructure & Cities sector, the Rail Systems Division (RL) employs approximately 500-1000 employees in Sacramento, CA and is part of the Siemens global Rail Systems Division

The RL product offerings include light rail vehicles, electric locomotives, diesel-electric locomotives, passenger coaches, and high speed trains. Core manufacturing processes include extensive carshell welding activities, bogie fabrication and assembly, electrical subassembly, finishing and paint, and final assembly.

The Manufacturing Engineer (Industrial Engineer) has the primary responsibility to ensure that Production Operations is ready to go at the scheduled start of production date utilizing Lean Methodologies.

Other responsibilities include:

• Preparing standardized work instructions and floor layouts.

• Setting up stations with proper tooling and equipment.

• Leading manufacturing improvements, complex process changes, and technology changes including developing a core team, assigning / reporting to a steering committee, projecting efforts involved with implementation, and identifying impacts to the business.

• Coordinating and communicating technical information to and from all levels of the organization including vendors, project managers, production team members, and operations managers.

• Developing department procedures to improve business and engineering transactions.

Required Knowledge/Skills, Education, and Experience:

• Required education and focus: High school diploma or GED

• Required experience: At least one year of experience planning vehicle production (e.g. rail, aviation, naval, heavy equipment).

• Required travel: 20%

• Other Requirements:

o Experience reading engineering drawings and gaining an understanding of manufacturing process requirements such as job sequence, workflow, fixture requirements, cell layouts, etc.

o Firm project management skills , including developing project plans, timelines / schedules, budgets, proposed layouts, resource requirements, calculating ROI, etc.

o Practical knowledge of the lean tool box and ability to utilize lean principles to reduce waste.

o A history of “hands-on” approach to problem solving and countermeasure implementation within own areas of responsibility.

o Demonstrated knowledge of the structure and make up of vehicles, including welding activities, fabrication and assembly, electrical subassembly, finishing and paint, and final assembly.

o Demonstrated understanding of tooling and fixtures for manufacturing and its impact to dimensional accuracy and welding quality.

o Experience using different types of bills of materials.

o A history of driving projects in a very adverse conditions.

Preferred Knowledge/Skills, Education, and Experience:

• Preferred education and focus: Bachelor’s Degree or higher in Mechanical or Industrial Engineering highly preferred; candidates with Chemical Engineering degrees may be preferred if experience includes a strong background in paint and finishing processes.

• Six Sigma Master Black Belt / Six Sigma Black Belt / Lean Expert Certification

• Other Preferences:

o Practical experience in Customer Service / Maintenance / After Market businesses and technologies within the rail industry preferred.

o Practical experience using complex Factory Planning Methods such as defining high level manufacturing plans, identifying / analyzing new technologies required, creating a value stream analysis, performing total space needs analysis, performing total capacity needs analysis, implementation planning, etc. preferred.

o Practical experience developing technology roadmaps for a range of automation options from spot welding, to robot welding, to using new material types such as SST, Aluminum, etc. preferred.

o Practical experience transferring technical knowledge, manufacturing knowledge, and proprietary technologies from lead factories to market factories preferred.

o Practical experience training others on Lean topics, facilitating Lean improvement activities, leading lean improvement activities (KAIZEN) within a welding, finishing, assembly, and electrical sub-assembly environment.

o Pratical experience utilizing and implementing lean methods and tools such as 5s, 7 Types of Waste, 8-Step Practical Problem Solving (root cause analysis), Yamazumi Methods, Flow, Total Flow, Kanban, Value Stream Mapping and Design / Process Flow Diagrams, ABC-XYZ Analysis, and Lean Shop Floor Management Model.

o Practical experience coaching and training staff at all levels and functions of the organization including Lean in Production, Lean in Engineering, Lean in Quality, Lean in Procurement / Purchasing / Supply Chain and Lean at the Supplier.

o Knowledge of MRP / ERP systems is highly desired.

o Bi-lingual German and English is a plus.

o Bi-Lingual Spanish and English is a plus.


Equal Employment Opportunity Statement

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